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This page is about repairing a "jet bumper"
also known as a "pop bumper." To
repair the Mylar you should wait until you've removed the pop bumper
parts and just remove the plastic Mylar (if it's there) and stick the
new one on. I have resorted to creating a bumper Mylar in the past by
using a Mylar sheet similar to what you use to seal documents and using a tuna fish can as the outline for the Mylar circle.
I use this technique instead of buying a new round Mylar sheet.
Some of the sheets you can buy are not sticky on one side but just lay
flat. Personally, I like the sticky kind. The
thing that made me replace some parts in the first place was the chewed
up "skirt" (red in this case) that the Pinball contacts,
pushes down in to the "spoon," which triggers a switch to the
coil to pull the metal ball kicker downwards which pushes the Pinball
away from the pop bumper. Other reasons to repair a pop bumper is
that one or more of the threaded shafts on the ball kicker has broken
off or the end of the coil shaft is broken. I've even come across
a broken metal assembly that holds the whole thing in place. Process
I first begin by removing the pop
bumper cover small screws from the top of the pop bumper (a red one in my
example pictures below), and then
the two screws that hold the plastic guide and bulb receptacle in
place. Remember to take the screws completely out since when you
lift the playfield up you may hear them falling somewhere (usually the
toughest place to reach). Observing the pictures below, you can
see that I start by first removing the two screws on the shafts that
pull the metal ball kicker down. Then I remove the three screws holding
the assembly to the bottom of the playfield. Upon
removal of the bumper assembly, I discovered that not only was the skirt
chewed up by Pinballs, but the shaft itself had a broken piece that
needed to be replaced. I have some other games around where I can
reuse the shaft parts. Then I de-solder the
light wires noting if one is longer than the other. In some cases
the light wires are stapled to the playfield to hold them in
place. After de-soldering the wires, I use a pair of needle nose
pliers and pull on the light wires to make the staples pop up in order
to release the bumper plastic that's on top of the playfield. You
can't get around this part as there is no way to remove the chewed up
skirt without de-soldering the light wires from below and then pulling
the whole assembly off of the playfield. You
will find that you have to unscrew the two small screws that hold the
coil stop in place if you're replacing the coil shaft and/or the coil
tube. While you're at it, don't forget to replace the coil tube with a new one since bumpers get pretty worn
tubes and
you're there anyway, why go cheap now? In one of
the pictures below I show the "spoon" and the wires that are
connected to the bulbs that have to be de-soldered from below the
playfield. In this case one lead of the wires is a little longer
than the other. Remember which side has the longer lead since it
affects the wiring (one lead is the "common" side, the other isn't). After taking out the
pop
bumper, I remember how things came apart and which way pieces faced so
that I can reinstall parts back in their original order. Regarding
the "skirt," I had a case where I ran out of a new red
skirt and yet I needed to get the game back in working order for some
play time when friends were coming over. What I did was a kludge,
but it will allow you to get the game back in working order until your
new skirt arrives. What you do is look at the side of the skirt
that is chewed up by the Pinball striking it. Then look at the
playfield and examine which side the Pinball will strike the
skirt. Turn the skirt around so that the other non-damaged side
will contact the Pinball when it is reassembled. This will allow
you to use the same old part but at least have it working correctly until
the new skirt arrives. If the chewed up part is obvious when
playing the game, you may not want to do this since it will make your
game appear as though it's not kept in the best of shape. You may also want to
replace the "bumper body" that resides on top of the playfield and
guides the ball kicker. The plastic often gets chewed up and wears
through the side of the plastic where the ball kicker rods move up and
down. Now it's time to reassemble the bumper
assembly and attach it to the playfield from the top. First, I
hold the plastic ball kicker guide with the skirt attached and the bulb
wires through the top of the playfield being sure to get the light wires
in the proper direction (one was shorter than the other on mine).
You don't actually have to have the ball kicker in place at this time
but I have it all together as one unit when I'm on the top side of the
playfield. Then I screw the plastic bumper body in
place. Actually, I use needle nose pliers to put the two screws in
place through the bumper body since it's easier to do this
while the bumper body is easier to access. Don't try to use your fingers
unless you have baby fingers since you will eventually come to realize
that needle nose pliers work best anyway. I re-solder the light
wires from the bottom of the playfield before I do anything else.
Sometimes you will find that the light wires from the bumper assembly
are un-insulated wires (sometimes they are flat strips of metal rather
than wire) and were stapled in place on the bottom of the
playfield. I don't have that small a staple gun, so I use hot glue
to hold the wires in place. Just put the coil assembly in place
from the bottom and ensure that the metal assembly will not touch the
light wires before you hot-glue the wires in place. Then I put a
washer on each of the ball kicker shafts (they were removed to get the
ball kicker assembly out from the top) while reaching around to the top
of the game with one hand holding the ball kicker in place. I put
the metal coil assembly in place and tighten the two ball kicker shaft
nuts first. Then I tighten the three nuts that hold the coil
assembly in place (sometimes these are screws rather than nuts). The
only thing left to do now is replace the light bulb and replace the bumper cover from the top of
the playfield. Sometimes you will find that the spoon has been
bent a little and the skirt may not trip the coil that pulls the ball
kicker down. That's why I turn the game on and test the skirt
before reassembling the ramps that invariably cover the pop
bumper. I also check the light in the pop bumper to ensure that it
works correctly. That's about it. I
have found that the only hard part to this whole process is removing all
the other stuff so that I can get to the pop bumper. Once there,
and assuming I have all of the parts such as the skirt, bumper body, a coil rod if I
need it, and a new coil tube; I can replace all of the parts in about
15 minutes.
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Removing
the metal
coil assembly from below.
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Whoops,
looks like it has
a broken coil shaft.
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These
are the coil stop screws
located on the coil assembly.
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The
center area shows the
"spoon" contact and the
wires for the light.
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| Soldering
the light wires.
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This is
the playfield top view.
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This is
what a broken "skirt"
looks like when the ball
has chewed it up.
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This is
the top of the bumper
assembly out of the playfield.
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| A
bottom view of the bumper.
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Reinserting
the assembly.
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All
Graphics & Text © Steve Corley |
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The
pictures you see were created by Steve Corley unless otherwise
noted.
Unauthorized use is strictly prohibited |
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